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Montalvo Load Cells – Precision Tension Control for Web Handling Applications
Discover Montalvo Load Cells for accurate web tension measurement. Explore various models, including ES Series, Vanguard, and Live Shaft Load Cells, designed for industrial applications.
Montalvo Load Cells are precision-engineered sensors designed to measure and control tension in web handling processes. With a focus on high sensitivity and durability, these load cells are integral to industries such as printing, packaging, and converting. Montalvo offers a diverse range of load cells, including the ES Series, Vanguard, and Live Shaft models, each tailored to specific application needs.
What Are Montalvo Load Cells?
Montalvo Load Cells are strain gauge-based sensors that detect minute changes in tension within a web. They convert mechanical force into an electrical signal, providing real-time data for tension control systems. These load cells are known for their high resolution, overload protection, and compatibility with various mounting configurations, making them suitable for a wide range of industrial applications.
Key Features of Montalvo Load Cells
High Sensitivity: Detects even the slightest changes in tension, ensuring precise control.
Durable Construction: Built with stainless steel bodies and IP54 ratings for enhanced durability.
Overload Protection: Features 300% overload protection to safeguard against unexpected spikes.
Versatile Mounting Options: Available in various configurations, including dead shaft, live shaft, and idler roller mounts.
Wide Load Range: Offers load capacities ranging from 10 lbs to over 500 lbs, catering to different application requirements.
Types of Montalvo Load Cells
1. ES Series Dead Shaft/Idler Load Cells
The ES Series is designed for dead shaft and idler roller applications. These load cells feature a 100% stainless steel body, IP54 rating, and mechanical variance compensation, ensuring reliable performance in harsh environments. They are available in multiple load ranges and mounting options to suit various machine configurations. Montalvo Corporation
2. Vanguard Series Load Cells
The Vanguard Series offers built-in amplifiers for easy connection to existing I/O systems. These load cells provide precise and repeatable tension measurement of individual ends, with high overload protection, making them ideal for applications requiring compact and accurate tension sensing. beltlink.com
3. Live Shaft Load Cells
Montalvo's Live Shaft Load Cells are designed for use with live shaft rollers. They feature a stainless steel body, IP54 rating, and mechanical variance compensation, ensuring high sensitivity and durability in dynamic applications. Montalvo Corporation
Montalvo Load Cell Amplifiers
To complement their load cells, Montalvo offers a range of amplifiers designed to process the signals from load cells and provide outputs compatible with controllers and monitoring systems.
M-3224 Strain Gauge Load Cell Amplifier
The M-3224 amplifier is powered by 24 VDC and is used in conjunction with one or two load cells to indicate and monitor web tension by amplifying the load cell signal. It is compatible with virtually any load cell and controller, regardless of manufacturer, and features a compact, lightweight design suitable for various applications. Montalvo Corporation
A4 Digital Amplifier
The A4 Digital Amplifier combines simplicity and functionality in a small, convenient package. It features one-button calibration, auto fault/damage detection of load cells, and multiple signal outputs, including 4-20mA, 0-10V, or 0-100μA. Additionally, it offers USB connectivity for remote calibration and monitoring. cdn.thomasnet.com
Applications of Montalvo Load Cells
Montalvo Load Cells are widely used in various industries for applications such as:
Printing: Ensuring consistent tension control during the printing process.
Packaging: Maintaining optimal tension for packaging materials.
Converting: Accurate tension measurement in converting operations.
Textile Manufacturing: Controlling tension in textile processing machines.
Film and Foil Processing: Monitoring tension in film and foil production lines.
Why Choose Montalvo Load Cells?
Industry-Leading Sensitivity: Detects even the slightest changes in tension, ensuring precise control.
Durability: Built with high-quality materials and designed to withstand harsh industrial environments.
Versatility: Offers a wide range of load capacities and mounting options to suit various applications.
Comprehensive Solutions: Provides load cells and amplifiers that work seamlessly together for efficient tension control.
Conclusion
Montalvo Load Cells offer precise and reliable tension measurement solutions for a wide range of industrial applications. With their high sensitivity, durability, and versatility, they are an excellent choice for businesses seeking to optimize their web handling processes.
